Industrial Gear Couplings

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Industrial Gear Couplings Specification

Bore
Customized (As per requirement, typically 20 mm to 400 mm)

Connection
Flanged

Head Code
Round

Max. Speed
3000 RPM (standard), higher on request

Sealing
Grease Lubricated

Torque
Up to 5,00,000 Nm depending on model

Thread
No Thread (Flanged Connection)

Material
Alloy Steel, Carbon Steel, En8, En19

Structure
Gear Type, Rigid and Flexible Coupling

Standard
AGMA, DIN, IS, Custom

Inner Diameter
20 mm to 400 mm

Outer Diameter
As required per size and capacity

Application
Industrial Machinery, Steel Plants, Power Plants, Paper Mills, Cement Plants, Pump Sets, Conveyors

Surface Treatment
Blackodised / Phosphated / Zinc Plated

Technique
Machined and Heat Treated

Shape
Round

About Industrial Gear Couplings

Industrial Gear Couplings

Our Gear couplings are manufactured using tough quality controls, we used best quality raw materials capable of transmitting high torque at very high speeds and accessible in different sizes

Gear couplings are generally used for couple one Shaft to another Shaft for transmitting power and torque between both the shafts

Technical Features:

Material : Forged Steel
Size : upto 26" rolling mills
Design : As per load Application

Our Gear Coupling Features:

Gear coupling sizes 101 No. to 120 No.
We also manufacture custom sizes
Our Gear couplings are capable of handling increased radial and axial misalignment capacity.
Rated speed
Rated torque
Offers high torque capacity
Properly heat treated teeth
Capable of taking jerk load
Designed to fit a given space.
Can be customized as per the client's requirements.
Precisely checked pitches
High Tensile fixing bolts

Superior Adaptability and Customization

Our gear couplings are tailored to your applications requirementsoffering a versatile selection of hub types, bore sizes, tooth count, and compatible surface finishes. With both horizontal and vertical installation options and a flange connection system, these couplings seamlessly fit heavy machinery and conveyor setups in diverse industrial environments.

Durable Construction and Low Maintenance

Designed with high-quality alloy and carbon steels (including En8 & En19), each coupling undergoes precision machining and heat treatment for longevity and resilience. Grease lubrication, combined with seals, ensures a smooth, low-friction operation while minimizing the frequency of maintenancerequiring only periodic greasing for optimal performance.

Engineered for Demanding Operations

Handling high torques up to 500,000 Nm and speeds up to 3000 RPM or higher, our couplings deliver reliable performance in power-intensive and high-misalignment applications. Corrosion resistance is available for harsh environments, and each unit is manufactured to respected industrial standards, making them ideal for the rigorous demands of Indian and global markets.

FAQs of Industrial Gear Couplings:

Q: How is the Industrial Gear Coupling installed and in which orientations can it be used?

A: These gear couplings are designed for versatile installation and can be mounted either horizontally or vertically, depending on the machinerys requirements. The flange connection provides easy assembly and alignment during installation.

Q: What is the process for maintaining the coupling, and how often is greasing required?

A: Maintenance is minimal as the couplings are grease-packed and equipped with effective seals. Periodic greasingtypically during scheduled machinery downtimeensures long-term reliability and prevents premature wear, depending on the operational environment.

Q: Where can these gear couplings be effectively used in industry?

A: They are suited for a variety of heavy-duty applications such as industrial machinery, steel mills, paper plants, cement plants, power plants, conveying systems, and pump sets where reliable torque transmission and misalignment capacity are crucial.

Q: What benefits does the misalignment capacity offer for machinery performance?

A: With the ability to tolerate up to 1.5 angular and 5 mm parallel misalignment, these couplings help protect machinery from stress due to shaft misalignment, thereby reducing vibration, noise, and the risk of mechanical failure.

Q: How are the number of teeth and bore sizes customized for specific projects?

A: Each coupling can be manufactured to order, allowing customers to specify the tooth count and bore size (from 20 mm to 400 mm) according to their machines shaft dimensions and torque requirements for an exact fit and optimal power transfer.

Q: What materials and surface treatments are available, and how do they enhance durability?

A: Manufactured from high-quality alloy steel, carbon steel, En8, or En19, and finished with treatments like blackodising, phosphating, or zinc plating, these couplings offer robust mechanical strength and, upon request, enhanced corrosion resistance for harsh operational environments.

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