Block Rolling Mill

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Block Rolling Mill Specification

Type
Block Mill

Material
Mild Steel

Capacity
90-180 Tons per Hour

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Voltage
380 V

Power
150 kW

Weight
15-25 Tons

About Block Rolling Mill

We are manufacturing exporter & service provider of s Block Rolling Mill. The offered product is capable of bearing overloads. Manufactured using high-grade steel sourced from reliable vendors, the range of high quality continue mill stands offered by us is guaranteed of invincible quality.

Features:

Heavy duty and sturdy design which is suitable to bear overloads
Complete housing / structure of the Mill Stand is Stress relieved and fully machined
Genuine and Branded Heavy Duty Fiber Bearings are installed after scientific calculation

Specifications:

Material: Mild Steel
Sizes: 6 to 30 i.e. from 150 to 750 mm PCD (as per requirement of mill) PCD
Housing (Stand): Two open housing connected together With standard accessories
Chocks: Steel Chock s with each stand for Spherical Roller Bearings
Coupling & Shaft: Cardon Shaft

Advanced Design for Heavy Industrial Use

Built for demanding industrial environments, the Block Rolling Mill features a solid construction with mild steel and robust alloy steel rollers. Its high-speed operation and automated control systems provide exceptional reliability and consistent production output, making it ideal for heavy-duty rolling processes.

Efficient Cooling & Lubrication Systems

The water-cooled system effectively manages the heat generated during high-speed rolling, ensuring both efficient performance and roller longevity. The automatic centralized lubrication system maximizes smooth operation and minimizes maintenance interruptions, optimizing production uptime.

Precision & Automation with PLC Control

Incorporating computerized PLC control, the Block Rolling Mill offers precise adjustments and monitoring, elevating operational safety and efficiency. The automation boosts productivity and maintains uniform product quality throughout the manufacturing process.

FAQs of Block Rolling Mill:

Q: How is the Block Rolling Mill used in manufacturing bars, rods, and rebars?

A: The Block Rolling Mill shapes and sizes mild steel material into bars, rods, and rebars by passing it through alloy steel rollers arranged in 6 to 8 stands, with precise control of speed and diameter. Its automated system ensures consistent product dimensions within the 12 mm to 32 mm range.

Q: What is the benefit of a water-cooled system in the rolling mill?

A: The water-cooled system efficiently dissipates the heat created during high-speed rolling operations, protecting critical components, enhancing roller lifespan, and ensuring continuous and safe production, even under heavy industrial loads.

Q: When should manufacturers consider using a Block Rolling Mill for their operations?

A: Manufacturers should opt for a Block Rolling Mill when their production requirements involve high-volume, heavy-duty rolling of bars, rods, or rebars, especially within the diameter range of 12 mm to 32 mm, and where precise automation and reliable cooling are essential.

Q: Where is the Block Rolling Mill typically installed and operated in India?

A: The Block Rolling Mill is commonly installed in large steel plants, heavy industrial workshops, and manufacturing units across India, where mass production of reinforcing bars and rods is a primary requirement.

Q: What process controls are integrated into this rolling mill?

A: The mill features an advanced PLC control system that automates speed, roller synchronization, lubrication, and quality monitoring. This ensures consistent output, operational safety, and ease of use for industrial operators.

Q: How does automatic centralized lubrication improve mill performance?

A: Automatic centralized lubrication ensures every moving part, especially rollers and bearings, receives precise lubrication without manual intervention, reducing wear, extending equipment life, and improving mill uptime.

Q: What are the key advantages of using a computerized automatic Block Rolling Mill?

A: Major benefits include high production capacity, precise diameter control, reduced manual labor, improved safety, enhanced product quality, and minimal downtime, which together contribute to greater operational efficiency and output.

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